SAVANT VMD大直徑深孔鉆頭
SAVANT VMD可轉(zhuǎn)位深孔大鉆頭能大幅度提高加工效率,是SAVANT快速U鉆有效的補(bǔ)充!
機(jī)械加工中,大孔加工越來越普遍,應(yīng)用VMD深孔大鉆頭可大幅提高加工效率,節(jié)省刀具成本。
工藝 | 工藝過程 | 轉(zhuǎn)速 | 進(jìn)給 | 加工時間(分) | 時間總長(分) |
傳統(tǒng)工藝 | D60麻花鉆 | 80 | 16 | 70 | 150 |
粗鏜刀 | 200 | 30 | 40 | ||
粗鏜刀 | 200 | 30 | 40 | ||
新工藝 | VMD大鉆頭 | 280 | 45 | 18 | 18 |
加工D105mm孔,深度550mm,材料42Crmo、HB200 |
產(chǎn)品特點(diǎn):
l 采用中心導(dǎo)向鉆結(jié)構(gòu),定心效果好,孔位直線度高。
l 內(nèi)外刀刃采用可替換小刀夾結(jié)構(gòu)。在實(shí)際使用中,最易損壞的是外刃刀夾,通過替換小刀夾,避免整支鉆頭報(bào)廢,節(jié)省刀具成本。
l 刀頭和刀桿采用組合結(jié)構(gòu)。加工不同深度的孔,只需更換不同長度的刀桿即可。
l 整支鉆頭帶中心出水,可較好的冷卻刀片,提高刀片使用壽命。同事內(nèi)冷更有利于鐵屑的排出。
l 刀片為硬著合金標(biāo)準(zhǔn)品,可以使用較高的的轉(zhuǎn)速和進(jìn)給,孔壁光潔度也相比高速鋼鉆頭有大幅提升。
l 加工過程中,鐵屑為斷屑狀態(tài),沒有傳統(tǒng)麻花鉆的細(xì)長纏繞鐵屑,安全性大大提高。
l 加工過程中,自動連續(xù)進(jìn)刀,無需每次推刀回屑,效率大幅提升。
型號 | D | Ds | L1 | L | 導(dǎo)向鉆 | 刀夾 | 刀片 | 螺絲 | 扳手 | |
VMD-045050 | 45-50 | 16 | 30 | 50 | 85 | PLS-1035 TiN-H | VMC-045050N/T | WC030208 | TSB-22045 | T6 |
VMD-050055 | 50-55 | 16 | 30 | 50 | 85 | VMC-050055N/T | ||||
VMD-055060 | 55-60 | 16 | 30 | 60 | 100 | PLS-1238 TiN-H | VMC-055060N/T | WC040208 | TSB-25045 | T8 |
VMD-060065 | 60-65 | 25 | 45 | 82 | 127 | VMC-060065N/T | WC050308 | TSB-30070 | ||
VMD-065070 | 65-70 | 25 | 45 | 82 | 127 | VMC-065070N/T | ||||
VMD-070075 | 70-75 | 25 | 45 | 82 | 127 | VMC-070075N/T | WCMT06T308 | |||
VMD-075080 | 75-80 | 25 | 45 | 82 | 127 | PLS-1645 TiN-H | VMC-075080N/T | WC06T308 | TSB-35090 | T15 |
VMD-080085 | 80-85 | 25 | 45 | 82 | 127 | VMC-080085N/T | ||||
VMD-085090 | 85-90 | 30 | 50 | 82 | 127 | VMC-085090N/T | ||||
VMD-090095 | 90-95 | 30 | 50 | 82 | 127 | VMC-090095N/T | ||||
VMD-095100 | 95-100 | 30 | 50 | 82 | 127 | VMC-095100N/T | ||||
VMD-100105 | 100-105 | 32 | 58 | 94 | 139 | PLS-2045 TiN-H | VMC-100105N/T | |||
VMD-105110 | 105-110 | 32 | 58 | 94 | 139 | VMC-105110N/T | WC050308 | TSB-30070 | T10 | |
VMD110-115 | 110-115 | 32 | 58 | 94 | 139 | VMC-110115N/T | WC06T308 | TSB-35090 | T15 | |
VMD-115120 | 115-120 | 40 | 70 | 104 | 154 | VMC-115120N/T | ||||
VMD-120125 | 120-125 | 40 | 70 | 104 | 154 | PLS-2556 TiN-H | VMC-120125N/T | |||
VMD-125130 | 125-130 | 40 | 70 | 104 | 154 | VMC-125130N/T | ||||
VMD-130135 | 130-135 | 40 | 70 | 104 | 154 | VMC-130135N/T | ||||
VMD-135140 | 135-140 | 40 | 70 | 104 | 154 | VMC-135140N/T | ||||
VMD-140150 | 140-150 | 50 | 80 | 116 | 176 | VMC-140150N/T | WC080408 | TSB-40110 | ||
VMD-150160 | 150-160 | 50 | 80 | 116 | 176 | VMC-150160N/T | ||||
VMD-160170 | 160-170 | 50 | 80 | 116 | 176 | PLS-3068 TiN-H | VMC-160170N/T | |||
VMD-170180 | 170-180 | 50 | 80 | 116 | 176 | VMC-170180N/T |
定心鉆 | 單位mm | |
型號 | D | L |
PLD-V1035TIN-H | 10 | 35 |
PLD-V1238TIN-H | 12 | 38 |
PLD-V1645TIN-H | 16 | 45 |
PLD-2045TIN-H | 20 | |
PLD-2556TIN-H | 25 | 56 |
PLD-3068TIN-H | 30 |
定心鉆 單位mm型號DLPLD-V1035TIN-H1035PLD-V1238TIN-H1238PLD-V1645TIN-H1645PLD-2045TIN-H20 PLD-2556TIN-H2556PLD-3068TIN-H30 |
VMD連接桿系列 | 單位mm | ||||||
型號 | D | D1 | D2 | L | L2 | M | M(適用孔徑) |
DXZ-3016100 | 30 | 16 | 32 | 100 | 75 | M8x1 | φ45--φ55 |
DXZ-3013150 | 30 | 16 | 32 | 150 | 75 | M8x1 | |
DXZ-3016200 | 30 | 16 | 32 | 200 | 75 | M8x1 | |
DXZ-3016250 | 30 | 16 | 32 | 250 | 75 | M8x1 | |
DXZ-3016300 | 30 | 16 | 32 | 300 | 75 | M8x1 | |
DXZ-3016400 | 30 | 16 | 32 | 400 | 75 | M8x1 | |
DXZ-4525100 | 45 | 25 | 40 | 100 | 75 | M10x1 | φ60--φ80 |
DXZ-4525150 | 45 | 25 | 40 | 150 | 75 | M10x1 | |
DXZ-4525200 | 45 | 25 | 40 | 200 | 75 | M10x1 | |
DXZ-4525250 | 45 | 25 | 40 | 250 | 75 | M10x1 | |
DXZ-4525300 | 45 | 25 | 40 | 300 | 75 | M10x1 | |
DXZ-4525400 | 45 | 25 | 40 | 400 | 75 | M10x1 | |
DXZ-5030100 | 50 | 30 | 40 | 100 | 75 | M12x1 | φ85--φ95 |
DXZ-5030150 | 50 | 30 | 40 | 150 | 75 | M12x1 | |
DXZ-5030200 | 50 | 30 | 40 | 200 | 75 | M12x1 | |
DXZ-5030250 | 50 | 30 | 40 | 250 | 75 | M12x1 | |
DXZ-5030300 | 50 | 30 | 40 | 300 | 75 | M12x1 | |
DXZ-5030400 | 50 | 30 | 40 | 400 | 75 | M12x1 | |
DXZ-5832100 | 58 | 32 | 40 | 100 | 75 | M12x1 | φ100--φ110 |
DXZ-5832150 | 58 | 32 | 40 | 150 | 75 | M12x1 | |
DXZ-5832200 | 58 | 32 | 40 | 200 | 75 | M12x1 | |
DXZ-5832250 | 58 | 32 | 40 | 250 | 75 | M12x1 | |
DXZ-5832300 | 58 | 32 | 40 | 300 | 75 | M12x1 | |
DXZ-5832400 | 58 | 32 | 40 | 400 | 75 | M12x1 | |
DXZ-7040100 | 70 | 40 | 50 | 100 | 80 | M12x1 | φ115--φ135 |
DXZ-7040150 | 70 | 40 | 50 | 150 | 80 | M12x1 | |
DXZ-7040200 | 70 | 40 | 50 | 200 | 80 | M12x1 | |
DXZ-7040250 | 70 | 40 | 50 | 250 | 80 | M12x1 | |
DXZ-7040300 | 70 | 40 | 50 | 300 | 80 | M12x1 | |
DXZ-7040400 | 70 | 40 | 50 | 400 | 80 | M12x1 | |
DXZ-8050100 | 80 | 50 | 50 | 100 | 80 | M12x1 | φ140--φ195 |
DXZ-8050150 | 80 | 50 | 50 | 150 | 80 | M12x1 | |
DXZ-8050200 | 80 | 50 | 50 | 200 | 80 | M12x1 | |
DXZ-8050250 | 80 | 50 | 50 | 250 | 80 | M12x1 | |
DXZ-8050300 | 80 | 50 | 50 | 300 | 80 | M12x1 | |
DXZ-8050400 | 80 | 50 | 50 | 400 | 80 | M12x1 |
VMD延長桿系列 | 單位mm | ||||
型號 | D | D1 | L | M | M(適用孔徑) |
YXZ-3016100 | 30 | 16 | 100 | M8*1 | φ45-φ55 |
YXZ-3016200 | 30 | 16 | 200 | M8*1 | |
YXZ-3016300 | 30 | 16 | 300 | M8*1 | |
YXZ-4525100 | 45 | 25 | 100 | M10*1 | φ60-φ80 |
YXZ-4525200 | 45 | 25 | 200 | M10*1 | |
YXZ-4525300 | 45 | 25 | 300 | M10*1 | |
YXZ-5030100 | 50 | 25 | 100 | M12*1 | φ85-φ95 |
YXZ-5030200 | 50 | 25 | 200 | M12*1 | |
YXZ-5030300 | 50 | 25 | 300 | M12*1 | |
YXZ-5832100 | 58 | 32 | 100 | M12*1 | φ100-φ110 |
YXZ-5832200 | 58 | 32 | 200 | M12*1 | |
YXZ-5832300 | 58 | 32 | 300 | M12*1 | |
YXZ-7040200 | 70 | 40 | 200 | M12*1 | φ115-φ135 |
YXZ-7040300 | 70 | 40 | 300 | M12*1 | |
YXZ-7040400 | 70 | 40 | 400 | M12*1 | |
YXZ-8050200 | 80 | 50 | 200 | M12*1 | φ140-φ195 |
YXZ-8050300 | 80 | 50 | 300 | M12*1 | |
YXZ-8050400 | 80 | 50 | 400 | M12*1 |